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高速激光熔覆

8000W 高速
激光熔覆系统

高速激光熔覆设备 with enveloping enclosure

轴类、辊筒、油缸及平面工件的表面强化、防腐涂层与修复——搭载先进中心送粉技术与一体化智能控制系统。

8000W光纤激光器(连续)
Ø600mm最大回转直径
3000mmZ 轴行程
2t吨 · 承重能力
实机演示

激光熔覆演示

高速激光熔覆作业实拍
熔覆演示——表面涂层与修复
应用场景

激光熔覆能做什么

硬铬电镀与热喷涂的现代环保替代方案——冶金结合涂层,热输入极小。

01

表面强化

Deposit wear-resistant alloy layers on new components to dramatically extend service life in abrasive environments.

02

防腐涂层

Protective coatings for rollers, hydraulic rods and cylinders operating in corrosive or high-humidity conditions.

03

部件修复

Rebuild worn shafts, journals, moulds and machine parts to original dimensions — often cheaper and faster than replacement.

04

平面与回转件通吃

The system processes both flat surfaces and rotating cylindrical parts up to Ø600mm and 3000mm length, up to 2 tonnes.

05

中心送粉

Advanced center powder feeding delivers powder coaxially into the melt pool at high laser power — higher efficiency and cleaner deposits.

06

远程诊断

Built-in real-time remote diagnosis lets service engineers troubleshoot the equipment from anywhere — faster support, lower downtime.

技术规格

技术参数表

Complete system: high-speed cladding fiber laser, cladding machine, center powder feeder, chillers, voltage stabilizer and integrated control.

01 · High-Speed Cladding Fiber Laser

参数项目数值
Rated output power8000W, adjustable 10–100%
Working mode / wavelengthCW · 1080nm · random polarization
Laser beam distributionFlat-top
Power stability≤3%
Power switching time<100μs
Transmission fiber400μm, 15m (QCS interface)
Cladding headCenter powder feeding, max load 10000W, focal length 280mm
CoolingIndustrial water chiller, ±1°C control precision

02 · High-Speed Cladding Machine

参数项目数值
Maximum rotating diameter600mm
Main shaft rotation speed0–150rpm
Three-jaw chuck diameter500mm
Load capacity2 tonnes
Axis travel (X / Y / Z)350mm / 350mm / 3000mm
Max movement speed13m/min
Position & repeat precision±0.03mm; concentricity ±0.03mm
TailstockMotor-driven, manual locking
StructureFully enveloping enclosure, NC control

03 · Center Powder Feeder

参数项目数值
Feeding methodPneumatic center powder feeding
Powder tank volume2.5L
Powder size15–100μm
Feeding precision±2%
Carrier gasN₂ / Ar, 0.5–25 L/min
Shielding gas flow1–25 L/min
Preheating temperature≤85°C, with gas pressure check

04 · Integrated Control System

参数项目数值
Operation10-inch touch-screen
Intelligent controlReal-time monitoring of all components with automatic status adjustment
Remote diagnosisEngineers can obtain operating data and diagnose faults remotely, in real time
Status displayDynamic running status with alarm history recording

规格仅供参考,最终配置以签约产品文件为准。

Peace of Mind

质保 · 培训 · 支持

两年质保

Laser source and cladding head covered for 2 years; other components 1 year. Free software updates during warranty.

全套操作培训

3-day structured training: laser fundamentals, installation & operation, daily maintenance, troubleshooting and laser safety.

快速响应

Phone response within 4 hours; real-time remote diagnosis; on-site support arranged when remote guidance is not enough.

获取报价

告诉我们您的工件类型、尺寸与涂层需求——我们提出合适的熔覆配置并安排演示。

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